Mounting & Driving Set for CR Pumps CP3.4 (MAN) / CP2 / HP0 – External Oil Lubrication
EAN: M8216-M
Part Number (SKU): 8216-MComplete mounting and drive kit for Common Rail pumps CP3.4 (MAN), CP2 and HP0.
Based on Bosch specifications (Ø 107 mm pilot bore / Ø 130 mm bolt circle), the set ensures perfect alignment and safe operation with external oil lubrication during test bench runs.
The Marbed 8216-M Mounting & Driving Set is a complete fixture system for testing and servicing Bosch and Denso Common Rail pumps that require external lubrication.
It is designed for pumps of type CP3.4 (MAN), CP2 and HP0, using the original Bosch geometry (Ø 107 mm pilot bore, Ø 130 mm bolt circle, 8×M10 holes).
The set combines mechanical centering and drive coupling functions, allowing the technician to run tests under real working conditions with external oil circulation.
Key Benefits
OEM-compliant geometry for Bosch CP2 and CP3.4 pumps
Supports HP0 pumps with similar external lubrication requirements
Integrated mounting and driving functions in one kit
Ready for external oil feed and return connection
Ensures perfect alignment and prevents dry operation
Compatible with Marbed cradles and bench fixtures (9680-A, 9601, 9356-A)
Key Features
Centering hole (pilot bore): Ø 107 mm
Bolt circle: Ø 130 mm – 8×M10 + 2ר11 auxiliary holes
Material: Machined steel, precision ground
Lubrication ports: 3/8 GAS inlet + 1/4 GAS return (threaded female)
Drive coupling: oil-tight type for external lubrication pumps
Anti-rotation interface: compatible with Marbed cradles
Recommended coupling: included in the set (oil-tight)
Operational Context
The 8216-M set is essential for testing pumps that cannot self-lubricate with fuel alone.
Through the oil feed (3/8 GAS) and return (1/4 GAS) ports, an external circuit provides continuous lubrication to the camshaft and barrel assemblies of the pump.
The drive coupling ensures perfect alignment and fluid-tight connection to the test bench shaft.
This configuration prevents scuffing and damage at high pressures (up to 2 000 bar).
Technical Data
| Parameter | Specification |
| Centering hole (pilot bore) | Ø 107 mm |
| Bolt circle diameter | Ø 130 mm |
| Mounting holes | 8×M10 + 2ר11 |
| Centering height | 125 mm (Bosch standard) |
| Material | Machined steel |
| Oil feed port | 3/8 GAS (BSP female) |
| Oil return port | 1/4 GAS (BSP female) |
| Coupling type | Marbed 8216-G (oil-tight) |
| Anti-rotation | Compatible with Marbed cradles |
| Compatible pumps | Bosch CP3.4 (MAN), CP2, Denso HP0 |
OEM References
Bosch 1 685 720 259 → CP3.4 (MAN)
Bosch 1 685 720 260 → CP2
Applications / Engines
| Pump Type | Typical Engines | OEM Brands | Lubrication Type |
| Bosch CP2 | CAT C6.6 / C4.4, Cummins ISB 5.9, Komatsu SAA6D102 | Caterpillar, Cummins, Komatsu | External oil feed |
| Bosch CP3.4 | MAN D20 / D26 (Euro 5-6), Neoplan Cityliner, TGX / TGS | MAN Trucks / Buses | External oil feed |
| Denso HP0 | Toyota Hino, Komatsu 6D, Caterpillar C7 | Hino, Komatsu Industrials | External oil feed |
Kit Contents
Mounting flange (Ø107 × Ø130 pattern)
Oil-tight drive couplings
Oil feed and return fittings
Centering bushes and hardware
Anti-rotation pins for cradle mount
Mounting bolts and gaskets
FAQ
Q1: Why is external oil lubrication necessary?
→ CP3.4, CP2 and HP0 pumps do not self-lubricate with fuel and require oil circulation to protect internal components.
Q2: Which bench is compatible?
→ EPS 815 / KMA Box / CRS 845 or any bench with Marbed cradle mount (125 mm height).
Q3: Can the 8216-M work with other pumps?
→ Yes, for any CR pump with identical mounting pattern (Ø107 / Ø130 – 8×M10).
Q4: Is the oil-tight coupling included?
→ yes they are supplied as part of the kit.
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