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Mounting & Driving Set for CR Pumps CP3.4 (MAN) / CP2 / HP0 – External Oil Lubrication

EAN: M8216-M

Part Number (SKU): 8216-M https://www.injectionpower.com/web/image/product.template/31330/image_1920?unique=ccb1221
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Complete mounting and drive kit for Common Rail pumps CP3.4 (MAN), CP2 and HP0.
Based on Bosch specifications (Ø 107 mm pilot bore / Ø 130 mm bolt circle), the set ensures perfect alignment and safe operation with external oil lubrication during test bench runs.

The Marbed 8216-M Mounting & Driving Set is a complete fixture system for testing and servicing Bosch and Denso Common Rail pumps that require external lubrication.

It is designed for pumps of type CP3.4 (MAN), CP2 and HP0, using the original Bosch geometry (Ø 107 mm pilot bore, Ø 130 mm bolt circle, 8×M10 holes).

The set combines mechanical centering and drive coupling functions, allowing the technician to run tests under real working conditions with external oil circulation.

Key Benefits

  • OEM-compliant geometry for Bosch CP2 and CP3.4 pumps

  • Supports HP0 pumps with similar external lubrication requirements

  • Integrated mounting and driving functions in one kit

  • Ready for external oil feed and return connection

  • Ensures perfect alignment and prevents dry operation

  • Compatible with Marbed cradles and bench fixtures (9680-A, 9601, 9356-A)

Key Features

  • Centering hole (pilot bore): Ø 107 mm

  • Bolt circle: Ø 130 mm – 8×M10 + 2ר11 auxiliary holes

  • Material: Machined steel, precision ground

  • Lubrication ports: 3/8 GAS inlet + 1/4 GAS return (threaded female)

  • Drive coupling: oil-tight type for external lubrication pumps

  • Anti-rotation interface: compatible with Marbed cradles

  • Recommended coupling: included in the set (oil-tight)

Operational Context

The 8216-M set is essential for testing pumps that cannot self-lubricate with fuel alone.

Through the oil feed (3/8 GAS) and return (1/4 GAS) ports, an external circuit provides continuous lubrication to the camshaft and barrel assemblies of the pump.

The drive coupling ensures perfect alignment and fluid-tight connection to the test bench shaft.

This configuration prevents scuffing and damage at high pressures (up to 2 000 bar).

Technical Data

ParameterSpecification
Centering hole (pilot bore)Ø 107 mm
Bolt circle diameterØ 130 mm
Mounting holes8×M10 + 2ר11
Centering height125 mm (Bosch standard)
MaterialMachined steel
Oil feed port3/8 GAS (BSP female)
Oil return port1/4 GAS (BSP female)
Coupling typeMarbed 8216-G (oil-tight)
Anti-rotationCompatible with Marbed cradles
Compatible pumpsBosch CP3.4 (MAN), CP2, Denso HP0

OEM References

  • Bosch 1 685 720 259 → CP3.4 (MAN)

  • Bosch 1 685 720 260 → CP2


Applications / Engines

Pump TypeTypical EnginesOEM BrandsLubrication Type
Bosch CP2CAT C6.6 / C4.4, Cummins ISB 5.9, Komatsu SAA6D102Caterpillar, Cummins, KomatsuExternal oil feed
Bosch CP3.4MAN D20 / D26 (Euro 5-6), Neoplan Cityliner, TGX / TGSMAN Trucks / BusesExternal oil feed
Denso HP0Toyota Hino, Komatsu 6D, Caterpillar C7Hino, Komatsu IndustrialsExternal oil feed

Kit Contents

  • Mounting flange (Ø107 × Ø130 pattern)

  • Oil-tight drive couplings 

  • Oil feed and return fittings

  • Centering bushes and hardware

  • Anti-rotation pins for cradle mount

  • Mounting bolts and gaskets

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The Marbed 8216-M kit allows accurate clamping and driving of Common Rail pumps requiring external oil feed (CP3.4, CP2, HP0).
Machined steel components ensure rigid mounting and coaxial rotation on test benches while protecting the pump via lubrication ports and oil-tight coupling.

FAQ

Q1: Why is external oil lubrication necessary?

→ CP3.4, CP2 and HP0 pumps do not self-lubricate with fuel and require oil circulation to protect internal components.

Q2: Which bench is compatible?

→ EPS 815 / KMA Box / CRS 845 or any bench with Marbed cradle mount (125 mm height).

Q3: Can the 8216-M work with other pumps?

→ Yes, for any CR pump with identical mounting pattern (Ø107 / Ø130 – 8×M10).

Q4: Is the oil-tight coupling included?

→ yes they are supplied as part of the kit.

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