DETEQ ERT45R Electronic Simulator & Test Upgrade for Delphi DP2.. & DP3.. Pumps
Part Number (SKU): ERT45R/DPComplete solution to test and time Delphi DP210 and DP310 pumps on any existing diesel test bench.
The ERT45R Simulator reproduces the ECU signals required for dynamic timing, advance, and carriage position (CPS) calibration — without OEM equipment.
The ERT45R Electronic Simulator is not a test bench, but an add-on ECU simulator that transforms your existing diesel test bench into a complete calibration system for Delphi DP2.. and DP3.. series pumps, including DP200, DP210, and DP310.
These pumps require dynamic timing and electronic control for proper calibration — functions traditionally available only on OEM benches such as the Hartridge AVM2-PC.
With ERT45R, workshops can perform the same advanced tests using their existing equipment, achieving OEM-level precision at a fraction of the cost.
🔸 Application Focus – Delphi DP210 & DP310
Delphi DP210 and DP310 pumps are hybrid mechanical-electronic systems requiring accurate coordination between hydraulic delivery, timing, and ECU-based control.
Their phase, advance, and carriage position (CPS) must be verified dynamically under operating conditions.
The ERT45R Simulator makes this possible by:
- Generating ECU-equivalent electrical signals to drive the pump
- Reading phase and advance via the AS25 sensor and CPS displacement sensor
- Supporting dynamic phase calibration and shaft lock functions
- Displaying all parameters (advance, displacement, flow, RPM) in real time
⚙️ With ERT45R, your existing bench gains OEM-grade functionality for Delphi DP210 and DP310 — without OEM dependency.
🔸 How It Works – Smartcard Programming System
At the core of ERT45R lies a universal electronic hardware platform.
Each pump family is activated by a dedicated smartcard that instantly loads the proper firmware, signal maps, and interface screens.
Insert the smartcard and the system automatically configures itself for that pump type.
💳 One ERT45R. Multiple pump families.
Insert the card, connect the sensors, and start testing.
Depending on the pump model, some ancillary modules (e.g. angular readers, brackets, or accumulators) may be required to enable all test functions.
All are plug-and-play within the ERT45R modular ecosystem.
🔸 Easy to Learn, Easy to Grow
With ERT45R, your technicians learn one interface and use it across every pump type.
No new software, no long retraining — only a few functions change with each smartcard.
🧠 Once you know one, you know them all.
That means:
- Faster learning and less downtime
- Fewer setup errors and more consistent results
- Faster transition to new pump types
- Real productivity gains every day
It’s simpler, faster, and smarter testing for every application.
🔸 Ancillary Equipment & System Expansion
The ERT45R is a universal simulator platform.
Specific applications may require ancillary hardware to ensure full functionality and accuracy.
| Application | Ancillary equipment required |
| Digital-controlled rotary pumps (Delphi DP210, Bosch VP29/30/44, Denso V3/V4/V5) | Digital cradle with 0.01° angular sensor |
| Common Rail pumps (Bosch, Denso, Delphi, Siemens) | FL400/A flow limiter and high-pressure accumulator |
| Mechanical rotary pumps (Bosch VE, CAV, Lucas, Zexel) | Standard bench setup only |
All ancillary modules integrate directly with the ERT45R control unit and can be added anytime.
🔸 Key Benefits
- ⚙️ Full compatibility with Delphi DP2../DP3.. pumps – dynamic timing, advance & CPS verification
- 🧠 Built-in ECU simulation – drives the pump exactly like an engine ECU
- 🔌 Add-on module, not a test bench – fits any ISO 4008 test stand
- 💳 Smartcard configuration – quick setup, consistent interface
- 👨🔧 Easy to learn – one logic for all applications
- 🧩 Expandable design – extend to Bosch, Denso, Siemens, and Zexel
- 💰 Incremental investment – add programming kits or modules as needed
🔸 Technical Overview
| Component | Function |
| 81.01.080B | ERT45R control unit – ECU simulator core |
| 81.01.1A01 | Mounting bracket with 0.01° angular reader |
| 81.01.1A35 | Integration kit for DP2../DP3.. |
| 81.01.1035 | Programming kit with smartcard & injector lift-sensor cable |
| 81.01.1001 | AS25 electronic sensor – cam advance piston travel |
| 81.01.1541 | CPS sensor kit – carriage position displacement |
| Software | Smartcard-based, pump-specific menus |
🔸 Technical Data
| Parameter | Specification |
| Angular resolution | 0.01° |
| CPS displacement | 0.01 mm |
| Compatibility | Delphi DP200 / DP210 / DP310 |
| Bench interface | ISO 4008 compliant |
| Power supply | 230 V AC |
| Control logic | ECU simulation (smartcard-based) |
🔸 Use Cases
- Diesel injection workshops & calibration centers
- Authorized Delphi repair service providers
- Test bench manufacturers & retrofitters
🔸 Kit Contents
- ERT45R control unit (81.01.080B)
- Angular reader mounting bracket (81.01.1A01)
- Integration kit DP2../DP3.. (81.01.1A35)
- Programming kit with smartcard (81.01.1035)
- AS25 advance sensor (81.01.1001)
- CPS sensor kit (81.01.1541)
- Connection cables & manual
🔸 Expansion & Upgrade
The same ERT45R control unit is used across all pump families.
Each new application is activated via a programming smartcard and, where required, specific ancillary equipment.
Your investment grows gradually as your service range expands.
🔸 Recommended Accessories
- VTR110 – fuel temperature & pressure monitor
- Marbed tools – pump mounting & timing sets (9356-A, 9478-E, 8132)
Learn More about the ERT45R PlatformExplore the technical structure and the philosophy behind ERT45R.
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🔸 FAQ
Q1. Is ERT45R a test bench?
No – it’s an electronic simulator that works with your existing bench.
Q2. What does “ECU simulator” mean?
It reproduces the same signals and logic as a vehicle ECU to control the pump off-vehicle.
Q3. Do I need new hardware for each pump?
Only certain pump families require additional modules like flowmeter or pressure accumulators.
Q4. How do I configure it for each pump?
Insert the corresponding smartcard — the system loads all parameters automatically.
Q5. Is it difficult to learn?
No – once you know one setup, all others follow the same interface and logic.
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