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Flange for Caterpillar C6.6 / C4.4 Common Rail Pumps (with oil feed & return ports)

EAN: M8239

Part Number (SKU): MARBED 8239 https://www.injectionpower.com/web/image/product.template/31248/image_1920?unique=f8d138f
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Dedicated centering flange for testing and repairing Caterpillar C6.6 / C4.4 Common Rail pumps.
Equipped with integrated oil feed (3/8 GAS) and return (1/4 GAS) ports for continuous lubrication during operation.
Requires the Marbed 8239-G coupling to ensure perfect oil sealing and reliable torque transmission.

The Marbed 8239 flange is designed specifically for Caterpillar C6.6 and C4.4 Common Rail injection pumps.

Its integrated oil feed and return circuits replicate the original engine lubrication system, enabling safe testing and calibration on generic diesel benches.

Paired with the Marbed 8239-G coupling, it maintains oil tightness and precise shaft alignment throughout the test.

Key Benefits

  • Purpose-built for Caterpillar C6.6 / C4.4 Common Rail pumps

  • Integrated 3/8 GAS inlet and 1/4 GAS outlet ports for oil circulation

  • Oil-tight coupling (8239-G) prevents leakage during operation

  • Compatible with Marbed cradles (anti-slip system)

  • Allows testing of CAT pumps on any standard diesel bench

  • Robust machined-steel construction for accuracy and longevity

Key Features

  • Material: machined steel

  • Centering height: 125 mm (Bosch standard)

  • Oil feed port: 3/8 GAS (BSP) female thread

  • Oil return port: 1/4 GAS (BSP) female thread

  • Anti-slip/anti-rotation interface compatible with Marbed cradles

  • Sealing coupling: Marbed 8239-G

  • Typical applications: industrial engines, earth-moving machines, gensets

Operational Context

During testing, the 8239 flange supplies and drains lubricating oil through its built-in threaded ports.

The Marbed 8239-G coupling ensures oil tightness between the pump shaft and bench drive while transmitting rotation.

This setup reproduces the engine’s oil circuit, preventing dry running and component wear.

Compatible with Marbed bench fixtures and standard drive systems.

Technical Data

ParameterSpecification
Centering hole68 mm (to be confirmed)
Hub diameter120 mm (to be confirmed)
Centering height125 mm (Bosch standard)
MaterialMachined steel
Oil feed port3/8 GAS (BSP) female thread
Oil return port1/4 GAS (BSP) female thread
Sealing couplingMarbed 8239-G
Anti-rotationCompatible with Marbed cradle
Pump familiesCaterpillar C6.6 / C4.4 Common Rail
Bench compatibilityGeneric diesel test benches

Applications / Engines

EngineTypical equipmentNotes
CAT C6.6 ACERT 6-cyl320D Excavators, 924H Wheel Loaders, GeneratorsCR pump with external oil lubrication
CAT C4.4 ACERT 4-cylTelehandlers, Backhoe Loaders, Industrial power unitsSmaller CR variant, same interface
Power range (typical): 82 – 205 kW (109 – 275 hp) at 2200 rpm
Fuel system: Common Rail high-pressure ACERT™ technology

Kit Contents

  • Flange 8239 main body (machined steel)

  • Oil feed and return ports (3/8 GAS – 1/4 GAS)

  • Mounting bolts and gaskets

  • Connection fittings for external oil lines

  • (Optional) Marbed 8239-G oil-tight coupling

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The Marbed 8239 flange allows complete testing of Caterpillar C6.6 and C4.4 Common Rail pumps on standard benches.
It provides mechanical centering, anti-rotation compatibility with Marbed cradles, and integrated oil passages for lubrication.
Used with the 8239-G coupling, it ensures leak-free operation and safe pump performance.

FAQ

Q1: Why is the 8239-G coupling required?

→ It provides oil-tight sealing between the pump shaft and drive shaft, preventing leaks and air ingress.

Q2: Which pumps are supported?

→ Caterpillar Common Rail pumps used on engines C6.6 and C4.4 (ACERT series).

Q3: Can the 8239 be mounted on any bench?

→ Yes, provided the bench offers external oil supply and Marbed-type cradle interface.

Q4: What are the port sizes?

→ Oil inlet 3/8 GAS (BSP) female; oil outlet 1/4 GAS (BSP) female.

Q5: What prevents slippage during testing?

→ The flange features anti-rotation pins compatible with Marbed cradles.

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