用于启用模拟器ERT45R测试Bosch VP44和VR30柴油泵的编程套件。
EAN: IP006604
Part Number (SKU): DETEQ 81.01.1014使用此综合套件，充分发挥模拟器ERT45R在任何测试台上测试博世VP44和VR30柴油燃油喷射泵的全部潜力。该套件包含所有您需用以顺畅操作的组件：
编程卡，用于激活ERT45R控制单元的必要功能。
基本电缆（2米长），为连接泵时提供充足的活动范围和灵活性。
转接电缆，用于将基本电缆与各种连接器接口，确保兼容多种柴油喷射泵的定制化要求。
维护手册，提供详细的图文说明，方便安装和操作。
注册表单，用于访问博世VP44/VR30泵校准的测试计划。在接受许可协议后，测试数据将单独免费提供。
重要要求 <<
必须配备ERT45R控制单元（零件编号81.01.080B）以操作软件功能。该可编程控制单元支持超过20种不同类型的柴油喷射泵操作，大幅提升系统的适应性。
特殊支架（零件编号81.01.1A01）是实现正常功能所需的必备组件，还能配合其他类型的柴油喷射泵使用，是一件多用途工具。
套件（零件编号81.01.1A14）专门为博世VP44和VR30泵配置特殊支架，确保精准兼容性。
*** 为最大化编程套件的功能和性能，确保您的配置中包含所有必要组件。 ***
ERT45R APPLICATION KIT · 81.01.1014
Bosch VP44 / VR30: digitally synchronized pump testing
Control the pump directly through its sensors and actuators, synchronize the injection event with cam position and verify timing dynamically.
VP44 and VR30 are electronically controlled rotary pumps with their own pump ECU. With the ERT45R method, testing is performed by connecting to the pump sensors and actuators required for the test rather than using the pump ECU as the test controller.
Not a governor-position application
Unlike electronically controlled VE or in-line pumps, VP44/VR30 testing is not based on positioning a governor. Injection control is synchronized with the angular position of the pump cam.
The injection event is controlled in two stages. ERT45R can operate one cylinder at a time or all cylinders together, allowing the technician to work directly with the injection-control behaviour of the pump.
CHECK BEFORE TESTING
Start with the pulse wheel
Reliable synchronization depends on a correct position signal. Before evaluating the rest of the pump, the pulse wheel should therefore be checked for contamination or physical damage.
If the complete tooth sequence cannot be recognized correctly, the pump cannot operate correctly. Verifying this signal first avoids treating a synchronization problem as an actuator, hydraulic or calibration fault.
Injection control, advance control and dynamic verification
Two-stage injection control
ERT45R controls the injection event according to cam position and can operate a single cylinder or all cylinders together.
The Timing Control Valve
As a rotary pump, VP44/VR30 uses an advance piston. ERT45R controls the timing valve that acts on this mechanism.
Dynamic advance measurement
The resulting advance is measured dynamically, allowing commanded timing and the mechanical response of the pump to be verified together.
PUMP PHASING BEFORE TESTING
Establish the mechanical zero before controlling injection
On VP44 / VR30 pumps, injection control is referenced to cam position. Before the electronic test can be meaningful, the pump therefore has to be mechanically phased to a known angular reference.
The ERT45R method uses the 81.01.1A01 Digital Pump Phasing System as the universal angular-reference base, completed by the appropriate VP44 / VR30 pump-specific mechanical integration equipment.
The objective is to establish Zero Advance: the mechanical reference from which commanded injection timing and actual advance can subsequently be compared.
Mount and connect the pump
Install the VP44 / VR30 on the test bench using the appropriate mechanical integration components and connect the angular-reference system.
Find the Zero Advance position
Rotate and position the pump according to the VP / VR procedure until the mechanical Zero Advance reference is identified. This establishes the real starting point for timing measurements.
Set the angular reference
Once Zero Advance has been established, the electronic angular reader is referenced to that position. The 81.01.1A01 system then provides the angular position used by ERT45R during synchronized operation.
Verify synchronization dynamically
With the pump running, ERT45R correlates cam position, injection command and the action of the advance mechanism so that synchronization and effective timing can be checked dynamically.
Shared architecture with Denso ECD-V3 / V4 / V5
The principle is the same used by the ERT45R digital-pump architecture for Denso ECD applications: a universal angular-reference system provides the bench-side reference, while a pump-family integration kit adapts that system mechanically to the specific pump.
Phasing and dynamic advance are two different checks
Phasing establishes where the pump is mechanically positioned. Dynamic advance measurement verifies what the pump actually does after ERT45R commands the timing control valve during operation.
Read the VP44 phasing, Zero Advance and synchronization procedure
TEST THE PUMP WITHOUT TURNING EVERY TEST INTO AN ECU-PROGRAMMING JOB
ERT45R Programming Kit does not mean pump-ECU programming
These are two completely different operations.
The 81.01.1014 Programming Kit enables the ERT45R control unit with the functions required to test VP44/VR30 pumps. It does not flash or program the Bosch pump ECU.
VP44 / VR30 pumps have their own electronic control unit. During the ERT45R test, that control unit is excluded from the test-control function: ERT45R connects directly to the sensors and actuators required to operate and evaluate the pump.
Bosch programming-based test workflow
The official procedure can require the program installed in the pump control unit to be removed, a standard test program to be installed for bench testing and the appropriate program to be restored after the test.
ERT45R functional test workflow
ERT45R operates the relevant pump sensors and actuators directly. When the PSG and its existing software are intact, functional pump testing therefore does not require ECU reprogramming to become a routine part of every test.
In workshop practice, actual PSG reprogramming is required in a relatively limited number of cases—for example when the control unit is physically damaged or its program has been erased. When programming really is required, it remains a separate proprietary Bosch operation.
Programming kit contents
The application layer for ERT45R, with the connection equipment and documentation required by the kit.
Programming smartcard
Enables the ERT45R functions required for VP44/VR30 testing.
2 m basic cable
Provides the common connection from the ERT45R control unit to the application-specific pump connection.
Adapter Cable
Interfaces the ERT45R basic cable with the VP44/VR30 pump connection. Other connection variants can be handled with the appropriate adapter equipment where required.
Illustrated servicing manual
Step-by-step documentation supports setup and operation of the application.
Test data access
Registration provides access to the available VP44/VR30 calibration test plan. Test data is supplied separately under the applicable licence conditions.
TECHNICAL DEEP DIVES
Understand the method before applying it
The product page gives the system architecture. These technical articles explain the key VP44/VR30 procedures in detail.
VP44 timing: determine Zero Advance and verify synchronization with ERT45R
VP44 testing: Bosch official method vs DETEQ / InjectionPower ERT45R
PSG control unit: why ECU programming and ERT45R functional testing are different operations
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