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Kit de programmation ERT45R pour pompes rotatives Delphi DP2..–DP3..

EAN: IP006615

Part Number (SKU): 81.01.1035 https://www.injectionpower.com/web/image/product.template/77564/image_1920?unique=1914f62
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Met à niveau le système ERT45R pour tester et programmer les pompes diesel rotatives Delphi DP2.. et DP3.. avec une capacité de simulation électronique complète.

Le kit de programmation DETEQ 81.01.1035 ERT45R met à niveau le système de test ERT45R pour gérer les pompes diesel rotatives à commande électronique Delphi DP2.. et DP3..

En chargeant le logiciel dédié via la carte à puce fournie, l'unité de contrôle devient capable d' acquérir et de régler le temps , de mesurer la course du piston d'avance en degrés ou en millimètres et de lire le CPS (capteur de position du chariot) - permettant une caractérisation électronique complète de la pompe pendant le fonctionnement sur banc d'essai.

Principaux avantages

  • Étend les capacités de l'ERT45R pour tester les pompes Delphi DP2.. et DP3..

  • Permet une simulation numérique complète des fonctions de contrôle électronique

  • Simplifie la configuration avec un logiciel pré-calibré et un câblage dédié

  • Réduit le temps de test et garantit des résultats reproductibles, de niveau fabricant

  • Livré sous forme de package prêt à l'emploi avec tous les composants nécessaires

Caractéristiques principales

  • Carte à puce contenant un logiciel spécifique pour la gestion des tests DP2../DP3..

  • Câble de base pour connexion du support de synchronisation numérique 81.01.1A01

  • Câble de capteur de référence d'injection instrumenté

  • Manuel d'utilisation avec procédures de configuration et paramètres de test spécifiques à la pompe

  • Installation plug-and-play sur l'unité de contrôle ERT45R

Fonctions opérationnelles

  • Charge le logiciel de contrôle dédié Delphi DP2../DP3.. sur l'unité ERT45R

  • Simule les signaux de contrôle électroniques (avance, synchronisation, distribution de carburant)

  • Affiche les paramètres en direct tels que la référence d'injection et l'avance angulaire

  • Interfaces avec support et capteur 81.01.1A01 pour mesure angulaire

  • Fournit des diagnostics de réussite/échec en fonction des profils de pompe programmés

Données techniques

Paramètre Valeur
Unité de contrôle compatible DETEQ ERT45R
Pompes prises en charge Pompes rotatives Delphi DP2.., DP3..
Support logiciel Carte à puce pour ERT45R
Câblage Câble de base pour 81.01.1A01 + câble de capteur de référence instrumenté
Manuel Inclus (imprimé)
Alimentation électrique De l'unité ERT45R (aucune source externe)

Cas d'utilisation

  • Test et étalonnage électroniques des pompes diesel rotatives Delphi DP2../DP3..

  • Simulation des solénoïdes d'avance et de contrôle d'injection sur bancs d'essai

  • Intégration dans des ateliers et des installations d'essai équipés d'ERT45R

  • Applications de développement et de service pour les systèmes diesel numériques

Contenu du kit

  • Carte à puce contenant le logiciel ERT45R

  • Câble de connexion de base pour support 81.01.1A01

  • Câble de capteur de référence d'injection instrumenté

  • Manuel d'utilisation (EN)

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ERT45R DELPHI DP APPLICATION · 81.01.1035

Measure dynamic timing — and preserve it when the pump leaves the test bench

The DETEQ 81.01.1035 application kit extends the ERT45R platform to the timing work required on Delphi DP rotary pumps, including DP200, DP210 and DP310 applications.

For these pumps, the job is not simply to make the pump rotate. The technician must relate the real injection event to the angular position of the pump shaft, establish the required timing and then remove the correctly timed pump without disturbing that position.

Important: the 81.01.1035 is the application kit. The 81.01.1A01 Digital Pump Phasing System is separate equipment and forms the angular-reference and mechanical timing platform used with the application.

TWO REFERENCES, ONE TIMING MEASUREMENT

Where is the pump shaft — and when does injection actually occur?

Dynamic timing requires two independent references:

Pump-shaft angular position

81.01.1A01 provides the digital angular reference independently from the test bench, with 0.01° resolution.

Actual injection event

The 81.01.1035 kit includes a mechanical injector equipped with a lift sensor. Installed on the reference cylinder identified by the applicable pump test specification, it gives ERT45R the second signal required to detect the real injection event.

ERT45R correlates the injector-lift event with the pump-shaft angle so the operator can acquire the original timing, verify the timing dynamically and establish the required setting according to the applicable test specification.

The complete timing operation

STEP 1

Reference the shaft

Connect the pump to the digital angular-reference system and establish the shaft position.

STEP 2

Detect injection

Install the instrumented injector on the specified reference cylinder and acquire the real injection event through its lift sensor.

STEP 3

Establish timing

ERT45R calculates and displays the timing angle from the relationship between pump rotation and the actual injection event.

STEP 4

Preserve the setting

Lock the pump shaft at the established position and disconnect the dedicated coupling arrangement without rotating the pump shaft.

MEASUREMENT AND MECHANICS SOLVE THE SAME PROBLEM

Accurate timing is useless if removal changes the timing

Once the correct position has been found, a conventional coupling arrangement can force the operator to rotate the bench drive simply to reach or release the coupling. That would rotate the pump shaft and undo the timing just established.

The DP configuration therefore uses a dedicated two-part coupling arrangement: one half remains on the bench drive and the other remains with the pump. After the pump shaft has been locked, the two halves can be separated without rotating the shaft.

The connection must also avoid angular backlash. The electronic angular reference and the mechanical transmission work together so the measured angle remains meaningful through the complete timing operation.

What the 81.01.1035 kit includes

Programming smartcard

Enables the ERT45R Delphi DP application functions. It programs the ERT45R application environment; it does not program a pump ECU.

2 m base cable

Provides the connection used by the DP application, including the instrumented injector lift-sensor signal.

Instrumented mechanical injector

Provides the physical injection-event reference used for dynamic timing acquisition.

The application documentation supports setup and operation. Pump timing and calibration values must be taken from the applicable pump manufacturer's test specifications.

OPTIONAL CPS MEASUREMENT

Timing angle and Carriage Position Sensing are different measurements

Dynamic timing answers: when does the injection event occur relative to pump rotation?

CPS answers a different question: what is the carriage displacement under the specified operating condition? The pump documentation relates this position to the torque-trimmer mechanism and maximum fuel delivery.

The optional 81.01.1541 CPS Sensor Kit adds this measurement capability. It includes the sensor, connection cable and specific mechanical adapter, and each CPS sensor must be calibrated together with the ERT45R unit with which it will be used.

Build a timing capability, not another isolated tester

The digital angular-reference hardware is not dedicated only to Delphi DP pumps. The 81.01.1A01 architecture is also used by other digitally timed ERT45R applications, with the appropriate application-specific extensions.

That is the practical value of the ERT45R modular architecture: common hardware can be retained and reused while new pump-family capability is added through the corresponding application equipment.

See the complete timing method

The technical article explains why dynamic timing requires both an angular reference and a real injection-event reference, and why the mechanical coupling arrangement is part of the timing solution rather than a separate convenience.

Read: How to Time Delphi DP200, DP210 and DP310 Pumps →

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