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Repair systems

Common Rail Hand-tools and Test Equipment

  • This macro category organizes products for Common rail pumps and injectors into subcategories (on the left). 
  • Subcategories enable you to progressively refine your search for specific products.

 

DIT31 - Test bench for diesel injectors.
The test bench DIT31 is a modular solution to test the common rail injectors (the additional TC38 triggering unit is required) as well as the conventional and 2 stage (double spring) diesel injectors.
The applied technology allows the test parameters to be determined reliably on each injection, with greater precision and resolution than using on average long test cycles to collect a measurable quantity of fuel.

Main features:
- Main tank 3 lt. with 15 micron filter
- Separated container for the collection of the contaminated liquid
- Large atomization chamber with smoke extraction and halogen lamp
- Pneumatic operated pump unit, the standard version is suitable up to 1400 BAR (compressed air 8-10 BAR is required). Special versions can be installed as optional to generate more pressure and flow.
- Pneumatic vice for the automatic clamping of the injector
- Digital manometer with the reading scale selection (BAR/PSI)
- Printer to generate the test report
- Program for conventional injectors: (1) measurement of the NOP (nozzle opening pressure) and calculation of the back-leakage time.
- Program for Double-spring injectors: (2) measurement of the NOP1 (1st stage) and NOP2 (2nd stage), calculation of the back-leakage time and determination of the K factor.
- 2 programs for common rail injectors: (3) identification of the return flow (leakage time), (4) of the opening delay, the injection time and the injected fuel quantity (dp).
- 24 months warranty. User's and servicing manual in English language.
Digital comparator
Millesimal digital comparator 15 mm stroke
Disassembly key
Disassembly key 14 mm octagonal nozzle retaining nut wrench, 27mm hexagonal drive
Disassembly key
17 mm octagonal nozzle retaining nut wrench, 27mm hexagonal drive
Disassembly key
20 mm octagonal nozzle retaining nut wrench, 27mm hexagonal drive. Similar to Bosch 0 986 613 458.
Disassembly key
15 mm octagonal nozzle retaining nut wrench, 27mm hexagonal drive
Drainage container with removable tray
It creates 12 compartments of various sizes to house the components of the rotary pumps during assembly and disassembly operations.
Thanks to the perforated bottom, the fuel residues inside the pump are collected in the lower tray which can be easily released.

Overall dimensions: approx. 30x40x15 cm
Drive coupling
8 mm Oldham drive coupling for CP1 pumps (Mercedes) on any test bench.
Similar to BH 1 685 702 086
Drive coupling
10 mm Oldham coupling to drive diesel pumps on any test bench.
Drive coupling
9 mm Oldham drive coupling for CP3 (FIAT) ans Siemens pumps on any test bench.
Similar to 1 685 702 090
ERT45R Programming Kit for Caterpillar C6.6 and C4.4 Common Rail Pumps
The ERT45R Programming Kit enhances the functionality of the ERT45R control unit, specifically for testing Caterpillar C6.6 and C4.4 common rail pumps.
By leveraging the available features, Diesel Fuel Injection Specialists are equipped to conduct a comprehensive range of tests with confidence, achieving both precision and reliability in evaluating the performance of this type of pumps.
The specialized software together with the cables are crucial for professionals aiming to deliver high-quality service in fuel injection system diagnostics, thereby improving overall operational efficiency.
ERT45R control unit
The ERT45R Control Unit is the core of a universal testing system designed for electronically controlled diesel injection pumps, compatible with any test bench. This innovative simulator has been developed through extensive research, resulting in a versatile device that is programmable via smartcards (microchip cards). This feature aligns perfectly with modern operational requirements.
The ERT45R is a long-term investment, allowing for easy expansion through a selection of available programming kits—21 options are currently available. Each kit includes a programming card (software), a detailed instruction manual with step-by-step illustrations, base cables (2 meters in length), and adapter cables tailored for specific pump connectors. With a straightforward setup, at least one programming kit is necessary for functionality, making the ERT45R an essential tool for professionals seeking to enhance their testing capabilities while ensuring flexibility and efficiency in their work environment.
ERT45R programming kit to test the CP1, CP3, CP1H and CP4 Bosch commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ERT45R programming kit to test the DFP1 and DFP2 Delphi commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ERT45R programming kit to test the HP2, HP3 and HP4 Denso commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ERT45R programming kit to test the VDO commonrail pumps.

The kit includes:
- Programming card that allows Simulator ERT45R to actuate the necessary functions to test this type of pump.
- adapter cables
- servicing manual with step-by-step illustrated instructions

*** basic cable (81.01.3765) to be ordered separately
ESTRATTORE COMMON.RAIL MM 2,5
Adapter in two half-shells for sliding hammer 8099 to extract the injectors on Iveco Daily application (BOSCH nozzle holder 0445120002, 2,5mm. and similars)